AURORA ENGINEERING SYSTEMS
Engineering SystemsMechatronics & Robotics SystemsDigital Twins, Virtual Commissioning & V&VHardware- and power-hardware-in-the-loop test
Hardware- and power-hardware-in-the-loop test engineering visual
Level 3.3 · Lifecycle & Assurance

Hardware- and power-hardware-in-the-loop test

Real-time connection of physical controllers or power stages to simulated loads under controlled energy boundaries.

Revision 1.9.1 · Phase 2 reviewed topic gateway
Public-safe scope: this page establishes engineering ownership, interfaces and evidence expectations. Application-specific dimensions, performance values, algorithms, design allowables and proprietary implementation details remain controlled.
Engineering Context

Purpose and Responsibility

Real-time connection of physical controllers or power stages to simulated loads under controlled energy boundaries. Within Digital Twins, Virtual Commissioning & V&V, this topic is reviewed as part of the complete physical-and-digital control loop, with assumptions and ownership made explicit at every interface.

Parent-System Role

This gateway builds evidence before and alongside physical integration. Configuration-controlled models, virtual commissioning and progressive loop testing expose interface and control problems early while preserving traceability to the delivered machine.

Engineering Workflow

Definition Through Verification

Define
Translate the topic into bounded use cases, modes, requirements and acceptance criteria.
Analyze
Model key behavior, uncertainty, loads, timing, energy and credible off-nominal conditions.
Integrate
Control mechanical, electrical, optical, software, data, safety and human interfaces as applicable.
Verify
Use configuration-matched analysis, inspection, simulation, demonstration or test to close requirements.

Typical Work Products

  • Verification strategy and model-assurance plan
  • Digital-twin configuration and correlation records
  • MIL, SIL, PIL, HIL or PHIL test definitions
  • Commissioning, qualification and acceptance evidence